Providing Technical support & Training for the Glass & Fenestration Industry
Manual Glass Handling
Protect the workforce and the product
Failure to adhere to health and safety standards in the construction industry carries a multitude of dangers, and these risks can be significant when working with glass due to its inherent fragility and sharpness. Ignoring these standards can lead to a cascade of negative consequences affecting individuals, businesses, and the wider industry. This course will highlight the dangers and how we can minimise that risk through using the correct Personal Protection Equipment (PPE), proper training and carrying out thorough Risk Assessments.
Course Content
The course is divided into 5 modules
1. Foundation level principles of Safe Manual Handling
2. Hazards Specific to Handling Glass
3. Safe Manual Handling Techniques for Glass
4. Practical Application and Assessment
5. Ongoing Safety and Best Practices
I. Foundation level principles of Safe Manual Handling:
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Introduction to Manual Handling Risks:
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Injuries in the workplace, specifically those within the glass industry.
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Legal requirements and employer/employee responsibilities related to manual handling.
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The costs associated with manual handling injuries (human and financial).
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Anatomy and Biomechanics:​
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How incorrect lifting and carrying techniques can lead to injuries (e.g., back pain, strains, sprains).
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Principles of leverage and how they apply to lifting.
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Risk Assessment for Manual Handling:
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Understanding the TILEO (Task, Individual, Load, Environment, Other factors) or similar risk assessment framework.
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Identifying manual handling hazards specific to the glass industry.
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How to contribute to and understand risk assessments in their workplace.
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II. Hazards Specific to Handling Glass:
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Sharp Edges and Breakage:
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The inherent risks of cuts and lacerations from sharp glass edges.
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The potential for glass to break during handling and the associated dangers.
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Safe methods for handling broken glass (if applicable to their role).
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Weight and Size Variations:
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Handling large, heavy panes of glass versus smaller, lighter pieces.
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Challenges of handling awkwardly shaped or unbalanced glass.
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Understanding the importance of knowing the weight of the glass being handled.
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Surface Conditions:
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Handling slippery glass surfaces (especially when wet or dusty).
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The impact of coatings and films on grip.
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Environmental Factors:
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Working in varying weather conditions (wind, rain) and their impact on safe handling outdoors or in open areas.
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Temperature extremes affecting grip and comfort.
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Use of Handling Aids and Equipment Specific to Glass:
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Safe operation and maintenance of glass lifters (vacuum lifters, mechanical clamps).
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Proper use of carrying straps, dollies, and trolleys designed for glass transport.
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Inspection procedures for handling equipment before use.
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III. Safe Manual Handling Techniques for Glass:
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Planning the Lift and Carry:
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Assessing the load (weight, size, shape).
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Planning the route and ensuring it is clear of obstructions.
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Determining if assistance is needed.
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Proper communication and coordination when team lifting.
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Individual Lifting Techniques:
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The "power lift" and other safe lifting techniques adapted for handling flat, rigid objects like glass.
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Maintaining a stable base and good posture.
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Keeping the load close to the body.
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Avoiding twisting and sudden movements.
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Team Lifting Techniques:
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Clear communication and synchronized movements.
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Designating a leader to coordinate the lift.
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Ensuring everyone understands their role and the lifting plan.
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Carrying Techniques:
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Maintaining a balanced load.
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Taking small steps and looking ahead.
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Proper techniques for setting down the glass safely.
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Handling Different Types of Glass Products:
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Specific techniques for handling large panes, smaller pieces, curved glass, etc.
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Considerations for handling glass with protective films or coatings.
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IV. Practical Application and Assessment:
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Demonstrations of Safe Techniques:
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The instructor demonstrating correct lifting and carrying methods using simulated or actual glass (under safe conditions).
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Demonstrations of using various glass handling aids and equipment.
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Practical Exercises:
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Supervised practice sessions where participants can handle different sizes and weights of (safe) glass or representative materials.
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Opportunities to practice team lifting scenarios.
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Guidance and feedback from the instructor on individual techniques.
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Assessment:
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Observation of participants' manual handling techniques during practical exercises.
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Short written or verbal quizzes to assess understanding of key principles and procedures.
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V. Ongoing Safety and Best Practices:
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Reporting Procedures:
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How to report unsafe practices or incidents.
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The importance of reporting near misses.
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Personal Protective Equipment (PPE):
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Emphasis on the mandatory PPE for handling glass (e.g., safety gloves, safety footwear, eye protection, arm protection).
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Proper selection, use, and maintenance of PPE.
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Importance of Good Housekeeping:
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Keeping work areas clear of obstructions and debris.
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Proper storage of glass to prevent accidents.
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Continuous Improvement:
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Encouraging employees to contribute to safer manual handling practices.
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The role of regular training and refresher courses.
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